The foundation of any building is crucial, especially when it comes to industrial structures. These buildings are typically large and heavy, requiring a solid foundation to support their weight and ensure their stability. However, industrial building foundations in the Greater Edmonton Region can experience issues like sinking and settling over time due to environmental factors such as erosion and the natural freeze/thaw cycle. When a foundation settles, it can lead to uneven and cracked floors, posing potential hazards to both employees and customers. To prevent accidents and maintain a safe working environment, it's essential for industrial property owners to address sinking and settling foundation slabs promptly. While traditional concrete lifting methods like mudjacking can be used, they can be messy, time-consuming, and offer only temporary results. Fortunately, there's a superior solution available: polyurethane concrete lifting. In this blog, the concrete lifting experts at LVL Concrete Lifting will explain why polyurethane foam is ideal for industrial concrete lifting. Read on to learn more!
What is Polyurethane Concrete Lifting?
Polyurethane concrete lifting, also known as foam jacking, slab jacking, or poly jacking, has revolutionized industrial concrete lifting and levelling. This innovative technique offers a quick, efficient, and long-lasting solution for lifting sunken and settled concrete slabs. The process is straightforward. We begin by drilling a few 5/8-inch holes into the top of the sunken concrete slab. Polyurethane foam is injected through these holes, and upon contact, it expands, lifting the foundation slab from beneath. The beauty of polyurethane foam is that it cures within minutes, allowing the area to be ready for use on the same day. This feature is particularly advantageous in an industrial setting, as it minimizes disruption to services and workflow. The holes are patched once the lifting process is complete, leaving a seamless surface. In contrast, mudjacking employs a similar process but involves using larger holes and pumping a slurry into the ground beneath the settled slab. However, due to its composition, the slurry can be messy and prone to sinking over time. With polyurethane foam concrete lifting, this concern is eliminated.
Polyurethane Concrete Lifting is Cost Effective
Cost-effectiveness is another significant advantage of polyurethane concrete lifting for industrial applications. The durability and longevity of polyurethane foam make it an excellent investment, as it eliminates the need for repetitive concrete lifting procedures. In contrast, mudjacking often requires repeated applications because the mudjacking slurry is susceptible to the same underlying issues that caused the initial sinking of the slab. Furthermore, polyurethane foam enables the lifting and levelling of settled concrete slabs before they become completely unusable, eliminating the need for costly replacements. In an industrial building, where the cost of replacing a slab can be substantial, opting for polyurethane foam concrete lifting is a much more affordable choice. While the cost of polyurethane foam concrete lifting can vary based on the project's size, it remains significantly lower than the expense of full slab replacement.
Polyurethane Foam is Durable and Long-Lasting
Polyurethane foam stands out for its durability and long-lasting performance, making it the ideal choice for industrial concrete lifting applications. With its impressive load-bearing capacity of up to 4,000 pounds per square foot, polyurethane foam provides excellent support for heavy machinery and equipment commonly found in industrial settings. Additionally, this foam is highly resistant to degradation over time, even in the presence of water in the soil. Its resilience against the elements ensures that polyurethane foam remains intact and functional for extended periods, offering a permanent solution to sunken and settled concrete slabs in most cases.
Polyurethane Foam is Environmentally Friendly
Choosing polyurethane foam for concrete lifting is beneficial not only from a performance standpoint but also from an environmental perspective. Our foam consists partially of recycled materials and contains no toxic chemicals. By opting for polyurethane foam to lift sunken slabs, there is no risk of contaminating the surrounding soil and groundwater. Moreover, foam jacking eliminates the need to pour a new slab when the existing one is still in good condition but has begun to sink or settle. This eco-friendly approach helps divert old concrete from landfills, adding to the overall environmental benefits of polyurethane foam.
LVL Concrete Lifting Can Help With Your Industrial Concrete Lifting Needs in the Greater Edmonton Region
Industrial concrete lifting using polyurethane foam offers numerous advantages. From its efficient and effective process to its cost-effectiveness and environmental friendliness, it is the ideal method for lifting and levelling sunken and settled concrete slabs in industrial buildings. At LVL Concrete Lifting, we boast years of experience lifting and levelling concrete floors in industrial structures in the Greater Edmonton Region. Our team of concrete experts is dedicated to ensuring that your industrial building is level and safer for you, your employees, and your customers. We understand that level surfaces are essential for the smooth operation of industrial facilities. If you require industrial concrete lifting services in the Greater Edmonton Region, contact us today! We'll have your industrial building lifted and levelled in no time, restoring its stability and functionality.